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High-quality busbar manufacture with flexible short lead-time service

Advanced manufacturing techniques enable us to produce a huge variety of bespoke, customised busbars to specification for major projects incorporating thousands of variants to single part demand with little or zero tooling costs.

We manufacture copper busbars and aluminium busbars for switchgear components, control panels, panel boards, fuse gear, and transformers.

Copper Busbars

We have the most advanced copper busbar manufacturing equipment available and can offer exceptionally high levels of delivery performance.

We have many years’ experience of inheriting production of copper busbars from large OEMs (component transfer) and we offer a very rapid response service, even with short lead-times using state of the art EHRT Punching & Forming Machines.

H V Wooding are supporting our customers in manufacturing world-class components in the Wind Energy, Solar & Hydro sectors. Busbar manufacturer UK. Copper busbars & aluminum busbars busbars for switchgear, panel boards, fuse gear, EV, F1. Design & Manufacture

Aluminium Busbars

Aluminium is used for busbar production where final weight is a consideration. We have produced many millions of aluminium busbars for a great many applications including the power conversion, rail, marine and aerospace industries.

Aluminium busbars can be used for transformers, and we have also produced them for electrical panel boards and distribution boards.

Flexible Busbars

Flexible Busbars are made by a unique endless loop system, they have many technical advantages over other styles of flexible Bars in their capability and performance. They are made from thin usually soft copper which is then wound and compressed to thickness to give the relevant cross-sectional area required to carry the desired current.

Value Added Busbar services

  • We offer busbar assembly services to complement our inhouse production.
  • Busbar Insulation services including powder coating,  heat shrink sleeving and electroplating in tin, silver and nickel to suit your requirements.

Applications range from the use of polyolefin and PVC for 11KVA switchgear used within the energy and rail sectors to complex busbars for EV/Hybrid battery systems that are selectively coated with a range of insulation materials including resicoat EL HGC20R and Nylon BB for ratings of between 1.5 and 5KV.

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To explore how we could make a difference to your organisation, contact us for a free assessment of potential opportunities.

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