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Data Centre Busbars

A Global Social Media Platform were looking to enhance the performance, reliability and efficiency of their Data Centre Operation. This project involved HV Wooding in the design optimisation and manufacture of Busbars.


1.Demanding technical specification, tolerances, electroplating spec.

2.Material (Copper) specification higher than international standards.

3.Ensure plating specification would confirm to electrical requirements.

4.Production solution needed to include protective cover and returnable packaging.


  • Sourced raw material to dimensional and surface finish requirements.
  • Produced a range of samples for electrical testing (several options).
  • Developed production solution for punching, surface finish, electroplating and testing.
  • Designed and implemented returnable packaging solution.
  • Robust supply chain in place for worldwide supply.


1.Highly improved technical and commercial solution.

2.Supported customer in achieving faster assembly times.

3.Repeatable process in place, no non conforming parts.

4.Reliable supply chain in place for deliveries worldwide.

Added Value

1. Simplified supply chain and introduced a single sourced supplier while also providing a 20% total cost benefit.

2. Customer benefitted by working with HV Wooding technical resource to give substantial technical improvement.

3. Set exceptional quality standards and reliability for ongoing supply and future product development .

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