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Assembly

Sub Assembly

HV Wooding is increasingly partnering with customers to conduct additional operations, provide complete kits or supply sub assemblies direct to line or to the customer’s warehouse.

Our advanced sub assembly facility allows our customers to outsource the assembly at low risk, and focus on their core business activities, secure in the knowledge that we will provide them with a fast, cost-effective service. Reducing inventories, part numbers and supply base saves time and effort and can also result in significant cost savings.

Our full range of sub assembly services comprises:

 

Mechanical Sub Assembly

  • Resistance welding
  • Capacity discharge welding
  • Tapping and screw insertion
  • Rotary table and manual assembly
  • Motor lamination assemblies & specialising in aerospace and motorsport markets

 

General Sub Assembly

  • Cross material type assembly & metal and plastic components
  • Pressed and machined components
  • Finished products
  • Direct to warehouse & including part marking, bar-coding and packaging to customer requirements

 

Busbar Sub Assembly

  • Pemming & insertion of studs, nuts, helicoils etc
  • Sleeving & insulation materials
  • Earth bar assemblies
  • Pre-packaged kits direct to line side/warehouse
  • Multi type busbar assemblies
HV Wooding specialise in precision engineering offering Mechanical Sub Assembly, Busbar Sub Assembly & General Sub Assembly in the UK. HV Wooding specialise in precision engineering offering Mechanical Sub Assembly, Busbar Sub Assembly & General Sub Assembly in the UK.

Our Assembly services follow the same rigorous Quality programme as all in house manufacturing – find out more.

Get in touch with our team to discuss your requirements. You can view our latest Plant List here.

Find out more:

To explore how we could make a difference to your organisation, contact us for a free assessment of potential opportunities.







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    Assembly is typically used in these sectors:

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    Case studies

    Strategic outsourcing partner

    A leading international manufacturer of electrical accessories were producing all components in house. In order to focus on core activities and increase profitability, they needed a strategic outsourcing partner that they could trust. After a detailed evaluation, they decided to outsource all presswork components to HV Wooding.

    High Volume of Metal Stampings and Busbars

    A leading Global manufacturer of Electrical Automation and Control Solutions have a high volume of Metal Stampings and Busbars used within their product groups. These include regular repeat items and also spot ordered parts that are delivered to multiple locations.

    Looking to reduce the cost of manufacture

    UK Atomic Energy Authority is a UK government research organisation responsible for the development of nuclear fusion power. Requirement to manufacture Busbars for MAST upgrade.

    Science & Research - CERN

    A twin-aperture, 10 m long, prototype magnet was designed by CERN to gain experience in the construction of full scale twin-aperture Dipole Magnets. HV Wooding were given the task to produce the Twin-aperture Dipole magnet Laminations. Click to read a Case study demonstrating our ongoing work with CERN on the Large Hadron Collider - and the positive impact from our input.

    Data Centre Busbars

    A Global Social Media Platform were looking to enhance the performance, reliability and efficiency of their Data Centre Operation. This project involved HV Wooding in the design optimisation and manufacture of Busbars.

    Next generation of Tidal Turbines

    A Global manufacture in the “Renewables Sector” are developing the next generation of Tidal Turbines. In order to optimise engineering performance they needed a partner to help facilitate both the design and manufacturing solution of “Laminate Sections” for the Permanent Magnet Generator.

    Next Generation of Offshore Wind Turbines

    A worldwide manufacturer of Wind Turbines, developing the Generator Busbars for the next generation of offshore 7MW machines.

    “Hybrid Drivetrain” for Motorsport and Transportation applications

    A Global manufacturer of “Hybrid Drivetrain” for Motorsport and Transportation applications. A key market for flywheel energy storage technology is the public transport sector. This technology can save fuel and reduce green house gas emissions by up to 30% in a city bus for example.

    Ventilator Challenge UK

    British engineering firms were called on to switch to making medical ventilators as concern grew about the effects of the coronavirus pandemic.  This follows an appeal by Boris Johnson, who held an emergency conference appealing for an urgent effort to address the national shortage.

    View more case studies

    Related articles and news

    Exhibitions 2025

    We have a very busy exhibitions and conference calendar for 2025, meeting existing clients and introducing ourselves to new contacts, and learning more about the industries we serve. Exhibitions include: The Battery Show, Future Propulsion Conference, Battery Tech Expo, Cenex Expo, NVN Forum, SMMT Connected, Power Transmission & Technology Expo & Advanced Engineering.

    HV Wooding Unveils Comprehensive Brochure

    We are excited to reveal our new brochure highlighting core capabilities in wire erosion, laser cutting, presswork & tooling, powder coating, and electroplating. The brochure offers an in-depth look into the intricate processes involved in crafting busbars, core packs, and precision components.

    PAST EVENT: The International Nuclear Manufacturing Summit 2022

    Hosted by the Nuclear AMRC, the International Nuclear Manufacturing Summit 2022 will showcase opportunities in the major programmes and explore how suppliers can win work now and over the next 30 years.

    PAST EVENT: Coiltech Italia 2022

    Coiltech is the most qualified electromechanical Meeting-Point in its sector. The range of products offered by companies that exhibit at Coiltech covers all the production steps of electric motors, generators, electric pumps, transformers, and windings in general. Following a fantastic show in Germany (April 2022) – we will be back at Coiltech Italia, 28-29th September in Podenone, Italy. We will be showcasing our Core Packs and Busbars for electric motor applications.

    Ventilator Challenge UK

    HV Wooding are proud to be a part of the #VentilatorChallengeUK consortium. This consortium, alongside the likes of Airbus, BAE, Ford, Siemens and Rolls Royce are manufacturing vital ventilators to assist with the current pandemic – saving lives across the UK

    High speed Bruderer press investment delivers major reshoring contract

    Investment in a refurbished precision high-speed press is helping H V Wooding deliver a significant aerospace contract that has been re-shored from Spain. We have invested over £120,000 into new tooling and the installation of a Bruderer BSTA 25H to produce more than 28 million precision parts every year.

    JOSCAR Accreditation

    The JOSCAR Registration Mark is valued by some of the largest purchasers in the defence community and indicates that our organisation has gone through the process required to demonstrate its commitment and credentials to the industry.

    Electric Vehicle boost for HVW

    Having been given a glimpse of a potential future should we make the switch to Electric Vehicles - with less air pollution and improved air quality being documented during the COVID-19 lockdown - more buyers are realising the benefits of moving away from petrol and diesel cars.
    View more news