Hybrid and Electric Vehicles

Pre and post bonded Motor Laminations / Core pack assemblies and bespoke busbars from prototype to volume.

Power Electronics, Machines and Drives

Electrification is a key technology to achieving reductions in emissions, and as such HV Wooding are focusing their efforts on this green technology.

H V Wooding are experts in the provision of manufacturing services to the Low Carbon Vehicle market.

We are leaders in the production of pre and post bonded Motor Laminations and Core pack assemblies, from prototype to volume. We offer multiple manufacturing methods to suit your project utilising the latest Wire Erosion, Laser Cutting and Stamping technologies. 

Our team of engineers can provide expert advice on the choice of materials and tolerances and a full support service, from initial samples through to volume production. 

Low Carbon Vehicle projects we are currently working on include those for Electric Buses, Off road vehicles, Construction vehicles, Rail and Aeroplanes. 

We are renowned experts in bespoke Busbar manufacture to the Electric & Hybrid Vehicle market.

Our manufacturing capabilities include Wire Erosion, Laser Cutting, CNC Machining, Presswork & Tooling, Electroplating and Assembly to suit your project. 

Clients include Mercedes, McLaren, Williams Advanced Engineering, Ford and Rolls Royce.

 

Challenges

  • Passenger, Commercial, Transport & Hybrid Sports Vehicles
  • Battery and Powertrain
  • In Wheel Motor Drive Electric
  • Motors & Alternator

 

 

Motor Laminations/Assemblies

  • State of the Art Charmilles Wire Erosion Machines using the latest digital generator technology for improved cutting speed, surface finish and accuracy whilst minimising recast layer.
  • Bonded Stacks produced down to 0.1mm material using a wide range of cobalt irons & silicon steels
  • Large cutting area -  800mm x 550mm x 500mm high
  • Exceptional technical knowledge & over 25 years of wire erosion experience to call on
  • Laser Cutting & Stamping for volume

Busbars

  • Busbars produced from Copper Aluminium and Cuponal materials
  • In house electroplating tin, silver & zinc
  • Fibre Laser Cutting for Copper up to 8mm thickness

Added Value

  1. Impact of a 25% cost reduction with greatly improved design and manufacturing process for Laminate Sections
  2. Significantly reduced costs, simplified supply chain with single source for a wide range of components and the final Assembly.
  3. Considerable enhancement in product reliability and performance increasing business opportunities and growth for customer.
Interested?

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Telephone:
01303 264471
Email: sales@hvwooding.co.uk