Project Overview
A leading international manufacturer of electrical accessories sought to streamline operations and focus on its core business. To reduce costs and increase profitability, the company decided to outsource all presswork components to a trusted precision manufacturing partner — H V Wooding Ltd.
Challenge
The project involved managing 72 different components, each with unique tooling and variation requirements. The customer also required short lead times and seamless integration into H V Wooding’s production systems. In addition, new manufacturing solutions were needed for non-tooled parts, all without disrupting supply or compromising quality.
Solution
H V Wooding conducted a full tooling and kitting analysis to align production with in-house capabilities and established a dedicated project management team to oversee the transition. The company assumed control of the customer’s material supply chain, ensuring reliability and traceability throughout. Quality and delivery criteria were agreed for all components, supported by H V Wooding’s Buffer Managed Production System to optimise workflow and responsiveness. For copper busbars, Fibre Laser cutting was introduced as a cost-effective solution for low-to-medium volume production ahead of full-scale tooling.
Results
The partnership created immediate space at the customer’s facility for core operations and released managerial and technical resources to focus on high-value activities. By removing the need to purchase raw materials, the customer also benefited from improved cash flow. H V Wooding delivered 99% on-time, in-full performance with exceptional quality standards and achieved up to 15% cost savings through innovative processes such as Fibre Laser production for comb busbars.
Added Value
By consolidating supply under one strategic partner, H V Wooding significantly reduced costs, improved supply chain control, and enhanced service levels. The collaboration continues to deliver long-term value through continuous improvement, technical innovation, and proactive project management.
Trusted by Leading Brands
H V Wooding supplies precision-engineered components to industries where reliability is critical — from medical and renewable energy to motorsport and aerospace. Our clients include world-renowned names such as Schneider Electric, Honeywell, Rolls-Royce, and GE Renewables, who have trusted us for over four decades.
Commitment to Quality
As an ISO 9001:2015, ISO 14001:2015, and ISO 45001:2018 accredited company, H V Wooding maintains the highest standards across all operations. Our advanced metrology department, continuous investment in LEAN, FMEA, and PPAP processes, and our proprietary Buffer Management System ensure consistent component quality, responsive delivery, and sustainable improvement in every project.