Supporting our customers in manufacturing world class products
Do you have a product to develop from Prototype to Production with just one supplier?
A Global manufacturer of “Hybrid Drivetrain” for Motorsport and Transportation applications. A key market for flywheel energy storage technology is the public transport sector. This technology can save fuel and reduce green house gas emissions by up to 30% in a city bus for example.
Design/Manufacture Tooling for Laminations from 0.1mm electrical steel.
Demanding tolerances – sub 30 microns
Prototyping solutions needed to be fit for producing volume.
Burr free requirement in stamping process
Develop supply chain for raw material.
Agree geometry of lamination profile.
Produce prototype samples from Wire Erosion.
Design and build complex compound tooling for volume production
“Develop catcher unit” to remove part from tooling
Contact CMM program for in process inspection.
Brief description of what difference we made… immediately and longer term:
Delivered high quality Lamination to specification
Developed cost effective process for volume production.
Created a material supply chain that did not exist.
Provided the customer with the first Laminations of its type.
Established a clear competitive advantage for the customer in this field of technology.
Optimised future product scope, provided the platform for next generation product, establishing a successful route of manufacture.
Enhanced the customers Supply Chain by introducing other organisations that could add value to the project.
To explore how we could make a difference to your organisation, contact us for a free assessment of potential opportunities.